Jayveer Machinery

Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production

The injectable vial production line is composed of vial washing machine, sterilizer, filling and stoppering machine, and capping machine, inspection, sticker labelling machine.The filling unit consists of Filling Head, used for dry powder filling. The piston wheels are made of S.S. 316 construction and both. A Star Wheel is provided which holds the vial during filling operation.A sensor is provided for ’’No Vial, No Filling’’ operation.Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.

The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ’’No Vial, No Filling’’ operation.Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.We are leading manufacturer & Exporter of pharmaceuticals  Injectable vial filling machine production line is mainly used for Vial washing, sterilizing, filling, stoppering and capping for injection vials ranging from 1-30ml in pharmaceutical industries

The Nasal Spray production line is composed of  filling and plugging machine, and capping machine, inspection, sticker labelling machine.The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation.A sensor is provided for ’’No Vial, No Filling’’ operation.Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.

Automatic High Speed Servo Driven Linear Vial Injectable Liquid Filling with Rubber Stoppering Machines works in intermittent motion to fill sterile liquid in a glass vial, executed by means of NRV syringes or imported Rotary Syringes or Peristaltic pumps as per product characteristic and clients requirement. Rubber stoppering system can be done either by roller based for full bunging or pick and place type vacuum based for full or partial bunging of slotted rubber stoppers for lyophilisation purpose. 

HIGHSPEED VIAL FILLING LINE IS CONSIST OF THIS ALL MACHINERIES;Automatic Linear Vial Washing Machine, Tunnel, Automatic Injectable Dry Powder Filling Machine with Rubber Stoppering, 
Automatic Multi-Head Vial Sealing Machine, Inspection Table, Automatic Vial Sticker Labelling Machine, Packing Conveyor, Laminar Airflow, Acrylic Cabinet.

The injectable vial production line is composed of vial washing machine, sterilizer, filling and stoppering machine, and capping machine, inspection, sticker labelling machine.The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation.A sensor is provided for ’’No Vial, No Filling’’ operation.Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by star wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to star wheel and move in rotary direction along with star wheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed star wheel for next sealing operation.

Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 7200 vials/hour suitable for medium batch production